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Meccano GalleryUser galleriesDIYSwede/ Johan AnderssonMeccano parts/ tools on-the-cheapWorkshop: tools, tipsWorkshop MetrologyDIYSwede's Repeat-O-Meter
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DIY screw with 0,05 mm pitch  

Having one of these for fine-tuning yet another measuring tool, this so called differential screw achieves a relative pitch of 50 micron per turn (508 TPI, a "2 thou pitch" or 20 turns per mm). This is the very gadget that make micrometers work. Simple to make: Turn down 1/4" brass rod to 6 mm dia and (special) thread M6 x 0,75. Turn half the length down to 4 mm dia and (standard) thread M4 x 0,70. Tap out two moving parts to one size each, fit diff screw - add wheel with divisions to suit. Careful though - this mechanical advantage can easily strip the threads or break something. Less effort and less noisy threading with my cheap tapping fluid: Start with a small glass jar with app 10-15% of ATF, add bacon fat to top (from your stove, strained thru a piece of paper towel). The ATF adds lubing and keeps the stuff from getting rancid, add to tap/ die with a Q-tip. Also makes your workshop smell nice. Glass jar with metal lid keeps the mice from eating the stuff.  

DIY screw with 0,05 mm pitch
Image by Johan Andersson, viewed 643 times.
Size: 102.02kb (640x480 pixels)

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